An INTEGRATED CIRCUIT (or I.C. for short). It is composed of many diodes and
transistors, all interconnected to form an electronic circuit. All these
interconnected transistors and diodes are on a very tiny "chip" of silicon about
1/8 inch x 1/8 inch (like this r.) A tiny chip this size today can contain
50,000 (!) transistors and diodes all interconnected to form a complex
circuit.
Since a tiny chip this big would be almost impossible to handle, store,
identify and assemble, it is mounted into a "Package". The package does nothing
more than make it convenient to handle, mount and connect. The three main
"packages" in use today are:
1. Dual In-Line Package (called Dip) 2. Metal Can 3.
Flat Pack
There have been an infinite number of new Integrated Circuits developed in
the last few years. The known leaders in the Integrated Circuit field are:
Texas Instrument, Motorola, Fairchild, Mostek, National, RCA, Harris, Raytheon,
Siliconix, Signetics, etc., etc. Each has their own unique system of
identification. However, there are a few industry standards in the Dual-in-Line
package (DIP). The commercial line is offered in a plastic package, is
the cheapest, and is operable at between 0° C to
+70°
C. For the same circuit, most also offer the military temp range which
is -50°C to
+125°C and is
usually made of ceramic so as to withstand the temp extremes. Other
letter designations commonly used in manufacturers part numbers are:
L = low power
LS = low power Schottky
H = high speed
M = military temp range (-50° C to
+125°
C)
C = commercial temp range (0° C to
+70°
C)
Level "B" = MIL STD883B burn-in
In order to promote increased reliability, some manufacturers also offer
their military temp range device in a "burned-in” version. Again, as in
Diodes and Transistors, this burn-in is usually for 168 hours (one week) while
the device is energized and while baking in an oven. The theory here is if a
device is "weak", it will probably fail during this burn-in period (called
"Infant Mortality"). Those devices that successfully pass this burn-in are then
identified with each manufactures special coding (Texas Instrument uses “SNJ”
The J indicates it has been "burned-in". Fairchild uses the suffix "---QB",
again indicating a burned-in device). Any manufacturer can build, assemble and
test their devices outside the continental U.S. (AKA: "off-shore"). Not so with
MIL-M-38510 devices, as you will see in the following section.
LOT DATE CODE
Manufacturers of I.C.'s identify each "lot" by a simple "LOT DATE
CODE" which denotes the time period of manufacture. It consists of
four digits. The first two is the "YEAR" and the second two is the
"WEEK" of that year.
"8149" would denote the 49th week of 1981.
The LOT DATE CODE is marked on all military I.C.'s along with the part
number.
MILITARY SPECIFICATION FOR I.C.'S
= MIL-M-38510
The U.S. Government wrote and invoked this specification
and its associated QPL (Qualified Products List) in order to monitor the design,
building, testing and subsequent approval-to-manufacture of all Integrated
Circuits used in military contracts. The Government used the best
characteristics of MIL-STD-883 (burn-in), ordered all manufacturing to be done
in the U.S., and closely controlled the "Qualifying" of a manufacturer. (QPL
38510).
A manufacturer can only mark his I.C.'s "JAN" (meaning "Joint
Army Navy") after extensive testing, subsequent approval by the Government, and
being listed in QPL 38510.
The subsequent Governmental part number would
break down-as follows:
At first glance the nomenclature may seem complicated. It really
is quite simple. The five digits after the slash are merely designations of one
specific type of I.C. That leaves only three alphabetic letters to contend with:
The first letter is the "processing level" and is a choice of A, B, or
C.
The "A" is rarely used since it is only specified in electronics for
space flight. "B" merely indicates a high-reliability device burned in to
meet MIL-STD 883B (168 hours) "C" hi-rel to meet MIL-STD-883C WITHOUT
BURN-IN.
The second letter in the part number refers to the physical package of the
unit. (Remember? We talked about DIP, Metal Can, and Flat Packs)
The
third and last letter of the part number refers to the finish (or plating) over
the individual leads or pins:
A = Solder dip on the leads or pins
B = Tin plate on the leads or pins
C = Gold plate on the leads
or pins
X = This designation is sometimes used (and is recognized in the
industry) as OPTIONAL. In other words, the Engineer is stating: "I'll
take any available finish.
TO INSURE FULL UNDERSTANDING THE COMPLETE-BREAKDOWN IS REPEATED
BELOW: